Commentary & Analysis
This accessories looks at the new Océ VarioPrint i300 sheetfed Assembly Inkjet press. Additionally, we will booty a quick attending at the anew appear Océ ImageStream 2400 and the ColorStream 3000Z rollfed presses.
By David ZwangPublished: March 2, 2015
As promised, the announcements for Aing Wave Assembly Inkjet presses are advancing fast and furious. The Hunkeler Innovationdays event, as expected, was a absolute abode to advertise some of these new technologies alongside the finishing accessories that will ultimately abutment them in a assembly environment. In the aftermost article, we looked at the new Xerox Rialto 900 roll-to-sheet press. This accessories looks at the new Océ VarioPrint i300 sheetfed Assembly Inkjet press. Additionally, we will booty a quick attending at the anew appear Océ ImageStream 2400 and the ColorStream 3000Z rollfed presses.
The Océ VarioPrint i300 has been a while in the making. Some accept been patiently cat-and-mouse for this accession aback they aboriginal heard rumblings about this press, cipher called Niagara, over a year ago. Well, the delay is over, and it is a actual different press. It’s not the aboriginal sheetfed assembly inkjet apparatus to be introduced, but is currently the fastest active at 8,700 bifold bedding per hour. We advised the Fujifilm and Screen sheetfed machines in antecedent accessories as a point of comparison.
The VarioPrint i300 is advised as a bifold machine, and as such has no advantage or amends for active distinct sided or bifold print. This is a differentiator from some of the beforehand sheetfed inkjet presses which either slowed bottomward on bifold columnist or appropriate bedding to be manually fed aback through the distinct agent for columnist on the added side. The VarioPrint i300 comes accepted with a distinct Cardboard Ascribe Module (PIM) which includes 4 cardboard ascribe trays captivation up to 4,600 bedding of 80gsm/20lb. bond. It supports media weights from 60 -300 gsm (16 lb. band – 114 lb. cover). Optionally, you can add a added PIM bringing the absolute to 9,200 sheets. The accepted PIM supports media from 8” x 8” up to 12.6” x 19.2”. With an alternative committed large-size ascribe tray, it can augment media up to 13.8” x 19.7”. It can run agnate media types as best of the added assembly inkjet machines, including accepted uncoated, coated and inkjet advised media.
As you can see in the diagram below, the carriage is absolutely interesting, and somewhat unique.
Once the cardboard leaves the PIM, the VarioPrint i300 uses a attenuate seamless stainless animate book belt which has tiny perforated holes that actualize an air afar exhaustion augment to ascendancy the area movement through the press. It has one set of book active and additionally uses a cardboard abandoning carriage somewhat agnate to that of the Screen Truepress Jet SX. The cardboard is transported, imaged, antipodal and again put aback into the area breeze for imaging the added side. The book belt as able-bodied as the chip clamminess conditioning were advised to abutment the acceleration and anticipate cardboard mottle. This additionally helps ensure reliable agriculture and seamless switching amid media types.
As we accept ahead discussed, sheetfed assembly inkjet carriage is challenging. Aloof anticipate about the advanced bend of a allotment of media abounding through the assembly stream. Lots of befalling (the arch bend of anniversary sheet) for abeyant jamming and/or hitting a book head, so architecture a reliable carriage has been one of the bigger challenges for all sheetfed inkjet columnist manufacturers. In accession to the carriage design, Canon chip an automatic apprehension arrangement into the press. It placed a “sentry unit” to adviser and audit the media at abounding acceleration aloof afore the book process. If it finds any bedding that don’t accommodated the affection tolerance, it ejects the detected bedding into a top tray after endlessly production.
Any inkjet arrangement needs a acceptable dehydration arrangement to abandon the baptize deposited on the area from the aqueous ink. The VarioPrint i300 was advised with a adequately absolute dehydration system. Canon acclimated 4 dehydration constructs: consecration acrimonious boom with abstinent temperature to assure cardboard condition; Carbon Infrared Radiation (CIR) to calefaction the alfresco of the cardboard quickly; broadcast hot air to acceleration up the dehydration process; and finally, air assimilation to aish any resultant moisture. The accepted dehydration time is 2 abnormal at 300 in/min. For substrates that charge a best time to dry, the book acceleration is bargain to 200 in/min.
The High Accommodation Stacker (HCS) has a accommodation of 6,000 sheets. The columnist was additionally advised with a DFD interface for abacus approaching on-line third-party finishing options, and should be accordant with Océ VarioPrint 6000 alternation capabilities. The assignment aeon is appropriate at amid 1-10MM A4/Letter images per ages (500K to 5MM bifold pages per month). The columnist is 31.2’ x 6.5’ x 8.2’ with one PIM and one HCS, and depending on agreement weighs amid 5500-6600 lbs.
The imaging is based on the absolute ColorStream imaging technology. It is DoD (Drop on Demand) Piezoelectric technology application the anytime accepted Kyocera KJ4B 600 dpi aqueous inkjet book head, which has been advised for a continued activity (~3-5 yrs.) The book resolution is 600×600, according to Canon, with the aforementioned addressability offered by a 1200 dpi book arch by application capricious ascendancy of the bead admeasurement (12 pl drops or less). The bead sizes are authentic for anniversary media application a Media Validation Action (MVP) and stored in the DFE. It uses a book arch drive abundance of 30 kHz bearing up to 80 actor drops per second. There are 3 book active per blush with 2,656 nozzles per book head. The columnist was advised to optionally abutment 2 added book arch stations. While the imaging arrangement is based on ColorStream technology, the ink is advised accurately for the VarioPrint i300, which operates at a slower acceleration than its roll-fed cousin, affording it a abundant bigger attractive image. It uses an aqueous based colorant ink advised to action a advanced area on anniversary media type.
The columnist includes a congenital affection analysis arrangement which is comprised of two primary systems. First, there is an inline affection analysis arrangement which looks for bill failures. It automatically inspects a Bill Abortion Apprehension (NFD) area that the columnist inserts into the book run on the accepted job media at intervals bent by the operator. The NFD area is again scanned and ejected to the top tray. If a bill abortion is detected the arrangement automatically compensates by either accretion the atom admeasurement of a adjoining bill or replaces it with accession color(s). The added arrangement is an automatic book arch aliment routine. While the book active abide in a conditioned ambiance to accumulate the nozzles accessible and flowing, back the columnist is columnist it ejects the aboriginal bead sizes from the nozzles back not actuality acclimated for printing. Additionally, during columnist and in amid pages, the ink in the book arch is “stirred” by a piezo pulse. Back the columnist is idle, the book active are anchored in a exhaustion aliment station. The nozzles are automatically purged with a bead of ink and again the book active are wiped by a wiper brand followed by a wet tissue material.
The i300 is apprenticed by the Océ PRISMAsync controler belvedere with technology pulled from the Océ SRA® MP ambassador acclimated in the Océ connected augment inkjet systems. It uses a scalable multiprocessor arrangement to ensure that ascribe processing can accumulate up with the columnist at abounding speed. The SRA (Scalable Raster Architecture) can be configured to accommodated specific action requirements by abacus added anamnesis and RIP modules. The agent natively supports AFP/IPDS and PDF. PCL, Line Data, LCDS, Metacode, Postscript, PPML, TIFF, and VIPP are accurate through the Océ PRISMAproduction book manager, which additionally incorporates APPE (Adobe PDF Book Engine). The Océ PRISMAsync agenda advanced end (DFE) has been one of the cornerstones of the Canon Océ advanced end software, and has been consistently evolving over time.
The aboriginal VarioPrint i300 has been in installed at T-Systems in Germany. Canon has already started demography orders and It is our compassionate that Canon will install up to 4 of these presses in the U.S. in 2015, with one already actuality installed at IWCO.. The estimated abject amount doe the VarioPrint i300 will be beneath $1 MM (US).
In accession to the academic accession of the Océ VarioPrint i300, Canon alien the ColorStream 3000Z. This new archetypal is advised for a abate ambiance or one that needs canker Z-fold stacking functionality. It uses about 30% beneath attic amplitude than the ColorStream 3000. It has a 17/21.25” book width, and it prints at 48-127 m/min with pigment, exceptional pigment, dye and aegis inks in up to 6 colors.
Canon additionally alien the ImageStream 2400, based on ImageStream 3500 technology. This new archetypal is advised to abutment up to 20.5” media and 2-up applications. It prints at 160 m/min or the agnate of 2154 A4/min. The aboriginal installs are appointed for Q4 2015.
Inkjet has confused above the aboriginal adopter appearance and is rapidly entering mainstream. In fact, Canon appear that it has aloof installed its 500th ColorStream press. HP appear that its installed chump abject is columnist about 4 billion pages/month at a CAGR of 34%. Add to this the contempo columnist and technology announcements by abounding of the added manufacturers, the new and bigger inks and added ambit of media, and I accept assembly inkjet it is assertive to backfire into boilerplate bartering book in the actual a future.
This Aing Wave of Assembly Inkjet presses, so far, has not disappointed. The affection has bigger significantly, and the addition has been inspiring. However, with all of these new announcements advancing on the heels of anniversary other, and added on the way, it’s apparently time to booty a blow and put it all in context. In the aing article, we will attending at the accepted state, drivers, and approaching of Assembly Inkjet.
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